How to Embroider a Hat

One of the best ways to customize your clothing is through embroidery. This will let you put your own unique pattern on the hat. Plus, embroidery is a very therapeutic activity, which will help you relax. Here are the steps you need to follow if you want to embroider a hat at home.

Decide Which Design You Want

The first step of the process is to decide what design you want to put onto your hat. In this area, you can feel free to let your creativity run wild. There are plenty of designs that you can use. Some of the most popular include monograms and company logos. You can also use your favorite slogans or movie characters. You will, though, need to be conscious about the amount of space that you have. It’s often best to avoid trying to the bill, as this will be too difficult for the needle to penetrate.

To make things easier, many modern embroidery machines will come with design software. These will come with a range of in-built designs. Or you can make one of your own. Once you are happy, you can send the design to the embroidery machine.

Choose the Right Hat

The next thing that you need to consider is what hat you want to use. There are plenty of options for you to choose from. However, not all of them will be suitable for embroidering. It’s important to choose something that will be soft. This will ensure that the needle can penetrate the material properly.

Pick the Right Machine

You will be able to embroider your hat by hand, as this article will detail. However, this method will take a lot longer to complete. This isn’t suitable for those who have a lot of hats to complete. Plus, an embroidery machine will make things a lot easier.

There are plenty of embroidery machines on the market for you to choose from. Thankfully, there are a few simple ways that you can find the right one for you. First, you will need to find something that can connect to a computer. This will make coming up with your design, and transferring it onto the hat, an easy process. You’ll also need to look at the running time. This is how long you can run the machine before you need to take a break. This list of embroidery machines for hats will go into more detail about what you should be looking for.

Prepare the Hat for the Machine

Once you have got your materials ready, it’s time to start preparing your hat for the embroidery process. The first step is to pre-wash the hat. This ensures that it won’t shrink the next time you put it into the machine, ruining your stitches.

Next, you’ll make sure that the flap of the hat doesn’t get in our way. To do this, you will need to use masking tape to attach it to the brim. If you prefer, you can also use pins to secure it in place.

Attach the Hat to the Hoop

Modern embroidery machines will come with a hoop. These are designed to hold the hat in place, so your stitches are neat. However, attaching it to the loop can present a bit of a challenge. First, you’ll need to make sure that you apply the self-stabilizer. The rough side should face the machine, with the smooth side facing towards the hat. Make sure that it is taut.

Once hooped, run a pin around the outside of the stabilizer. This will expose its sticky side. Once you have removed the tape, put the hat in the middle of the stabilizer. The center of the hoop should line up with where you want to put the design. This video goes into more detail about stabilizers and how they can be used.

As you are attaching the hat, you’ll need to think about which direction the bill is facing. You want to position it facing away from the device. This ensures that it doesn’t accidentally get stuck in the machinery.

Finally, the natural inclination of a hat will be to curve. However, this is not what we want when embroidering. It might cause you to lose stitches and create a messy design. A good way to make sure that this doesn’t happen is by putting some pins around the outside of the embroidery area.

Position the Embroidery Arm

Once you have gotten the hoop set up, it’s time to put on the embroidery arm. You need to make sure that the center of the embroidery arm is the center of the design. If you don’t do this, your artwork might look like it has become off-kilter. It will often help to mark up the design area, especially before moving on to the next step. You should use a water-soluble pen, as the marks will be easy to remove.

Push Start and Watch the Design Take Shape

By now, everything should be set up. All you need to do is push the start button on your embroidery machine. When you first hit that button, it’s best to pick one of the slower settings. This will allow you to move sure that everything is going well. When you are confident that everything is back on track, you can increase the speed.

Once your design has taken shape, it’s time for the final steps. In this case, all you need to do is remove the stabilizer gently. It should just peel off. You might also need to put the hat back into its original shape. Examine the design carefully. If there are any jumper stitches, you will need to remove them. Once you’ve done that, you can start showing the hat to your friends and family.


Embroidering a hat can be very relaxing while giving you a unique design to express your personality. The good news is that it isn’t very difficult. As long as you get a good machine and have a basic idea of how to work it, you soon be enjoying the fruits of your labor.